blades for cutting frames
I want to start making my own custom frames and need a 10inch blade for my saw. I was wondering if any of you would have a recommendation of which blade to get and where you would suggest buying it from, Jeff
Re: blades for cutting frames
I'm using a 90 tooth combo blade in my compound miter saw. It was not cheap, and I had to sharpen it once when the kits used it on progo flooring. But I paid over $70 of it, and it gives glass like cut surfaces.
Re: blades for cutting frames
I use a Makita Tungsten Carbide Tipped tooth blade that is designed to cut everything from wood to soft steel. Big wide spaces and set welded teeth means a wide cut but each tooth can be honed and it makes ultra smooth cuts in aluminum channel as well as woods and composites. It is a production blade built for home builders that came from the contract supplier I know who works for a local lumber yard/materials supplier. You can even cut copper pipe with the thing. $75-90 roughly these days. It is a 32 or 36 tooth blade. I'll look later.
I've used the same one for several years and not had to sharpen it. It only cuts framing materials as that saw and table are set up just for frames and moldings. A similar blade used to cut aluminum siding, PVC and Copper pipes during the last great remodeling is sill quite sharp and serviceable, but doesn't produce quite as smooth a cut any more.
I've pretty much used DeWalt Carbide blades in my smaller saws as they just run for ever. If you hit a nail or a knot it just goes through them with only a minor hitch at most. Safer.
The finer tooth blades (higher tooth count) are usually a little less expensive but I don't care for them in a sliding compound saw as the want to bind in some materials like plastics because they clog up.
I run the edges across a high speed belt sander after cutting to remove remaining burrs.
Re: blades for cutting frames
The smoothest cuts are achieved with a 5 deg negative bevel, they're especially good when working with prefinished materials. As a general rule of thumb, more teeth is better than less (60t min.) and carbide is an absolute necessity. Talk to a local cabinetmaker about where he gets his stuff or look for a saw sharpening shop in your town - they'll usually have new and rebuilt blades for sale along with with their sharpening services. The blade you're looking for will not be found in Home Depot, Lowe's, or the neighborhood hardware store. Others have mentioned prices ranging from $75.00-90.00 this is the bargain basement end of the spectrum (not that you need to spend $600+ on a hobby blade, but just to alleviate a bit of the sticker shock)
Re: blades for cutting frames
Thanks freygr, drg, and jetrim for you responces. I was thinking of a blade in the 80 to 100 tooth range would do it at a price range of $100.00 or less. Thanks again to everyone for your input, Jeff